MES Dashboard for Smart Manufacturing
The MES Dashboard in Ultro gives you a unified, real-time view of your shop floor operations — shift performance, equipment efficiency, operator productivity, and resource usage — all in one place. Designed for production managers, plant heads, and operational excellence teams.
Current Shift Performance
Live tracking of ongoing shift: operator details, line status, and progress
View actual vs. planned production at any point during the shift
Live efficiency metrics, rejection rate, and downtime duration
💡 Stay informed. Take corrective action without waiting for shift-end reports.
OEE (Overall Equipment Effectiveness) Monitoring
Track Availability, Performance, and Quality of each line or machine
Spot bottlenecks in production or frequent breakdown points
Visual gauges and trendlines for quick analysis
📈 Improve productivity by identifying underperforming cells instantly.
Production Trends & Cycle Time
Visual comparison of hourly production vs. target
Monitor average cycle time per fixture or product
Historical view to analyze week-on-week efficiency
🕒 Delay detection at the micro level – before it snowballs.
Resource Consumption
Live data for Wire, Gas, and Energy usage by shift or line
Consumption-per-unit insights to calculate Production cost
Compare against planned thresholds for cost control
💰 Understand cost per part in real time – optimize welding economics. you ahead of the curve.
Machine Run Hours & Status
Overview of machines in states: Power On, Idle, Running, Breakdown, Off Run hour tracking for maintenance planning and utilization reporting Connects with CNC, welding, and assembly machines
🔧 Use runtime data to plan predictive maintenance better.
Alaram & Event Monitoring
Real-time alerts on machine faults, quality deviations, and safety events Event logs with timestamps for root cause analysis Configurable notifications via SMS and email for critical alarms
🚨 Minimize downtime by responding immediately to critical issues.
Work Order Overview
Manage and track execution of work orders in real time Live status: Not Started, In Progress, Completed Link to machine data, product SKUs, and operators
🗂️ Align production execution with planned schedules.
Operator Performance
Shift-wise output per operator Rejection rate and machine downtime per user Supports tablet-based quality & breakdown entries
👨🏭 Build a culture of accountability and skill-based assignment.