🤖 Industry 4.0 / MES — Machine Run Hours & Status

Know the Status of Every Machine. Every Minute.

Real-time machine run hours, status (running / idle / breakdown / setup), and utilisation tracking across your entire shop floor — giving maintenance and production teams the live data they need.

Key Capabilities

Everything You Need in One Module

Purpose-built features covering your entire Machine Run Hours & Status workflow — out of the box.

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Live Machine Status Dashboard

Colour-coded status board showing every machine as Running, Idle, In Setup, or Down — updated in real time from PLC signals.

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Run Hour Accumulation

Automatic accumulation of machine run hours for each shift, day, and month — feeding maintenance scheduling triggers.

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Utilisation Rate Tracking

Calculate machine utilisation as a percentage of available shift time, highlighting underused and overloaded assets.

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Downtime Reason Logging

Operators log downtime reasons against each stoppage event — building a structured database for loss analysis.

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Status Change Alerts

Instant notifications to supervisors and maintenance when a machine stops unexpectedly or exceeds idle time thresholds.

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Historical Run History

Full historical timeline of machine status changes with drill-down to individual events, reasons, and durations.

Business Impact

Why Teams Choose Ultro Machine Run Hours & Status

Real outcomes for real businesses — measurable results from day one.

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Instant Visibility

Production managers see the live status of every machine from any screen without walking the floor.

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Maintenance Trigger Accuracy

Actual run hours replace estimated schedules — maintenance happens when machines need it, not on a fixed calendar.

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Reduced Idle Time Costs

Idle time tracking makes machine waiting visible and actionable, reducing wasted capacity across shifts.

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Shift-Level Accountability

Shift supervisors own their machine utilisation data, driving engagement with downtime reduction initiatives.

Native Integration

Connects Seamlessly With Your Entire Platform

No middleware, no data silos — every module shares the same real-time data layer.

MES Platform OEE Monitoring Machine Maintenance Alarms & Events Production Dashboard Predictive Insights

Ready to Transform Your Machine Run Hours & Status Operations?

See how Ultro streamlines your operations in a live, personalised demo — no generic walkthrough.

Book a Free Demo → ✉️ hello@ultro.ai

No commitment. Configured for your business from day one.